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AnsweredEVGA X79 DARK WATERBLOCK *prototype finished!*

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Sullen
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Re:EVGA X79 DARK WATERBLOCK 2014/01/26 09:14:58 (permalink)
iamSneaky
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I still don't understand how an extender will help with closeness of the ports when they are the same diameter as the compression fittings, what am I missing?

Not sure where you are getting that info from. most extenders are considerably
narrower than the outside diameter of compression fittings. My koolance
extenders are almost half the diameter of my koolance and monsoon
compression fittings, only slightly wider than those barb fittings Nate
listed, pretty much a given that all extenders will work unless they are
rediculously wide ones which I have never seen.
They will have the same G 1/4 thread but the outside diameter is
no way near as wide as compression fittings.
They will work just fine.
My memory have failed me pretty bad mate. I haven't touch a watercooling build in quite a while and totally forgot about sizes and other stuff about fittings. I took a look at my remaining parts that I have laying around and could see I was wrong, sorry for my impertinence and ignorance.
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Re:EVGA X79 DARK WATERBLOCK 2014/01/26 10:23:19 (permalink)
Nate, You Have PM.
 

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Re:EVGA X79 DARK WATERBLOCK 2014/01/26 17:08:22 (permalink)
Cut the blanks:


 


 
A bit more machining & finishing to do before the batch is completed.
Acesi7
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Re:EVGA X79 DARK WATERBLOCK 2014/01/26 17:57:25 (permalink)
Can you still use the switch in the first pcie slot?

Looks very tight and with the card covering it from above it doesn't look like you'd be able to remove the card once it's been put in and locked.

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Re:EVGA X79 DARK WATERBLOCK 2014/01/26 19:35:19 (permalink)
A small flat tipped screw driver will fit in there just fine. 
Acesi7
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Re:EVGA X79 DARK WATERBLOCK 2014/01/26 20:54:26 (permalink)
But that's my point. I can't get to that switch when the card is in from the top as the backplate covers it. So you need to be able to switch it from the side if that makes sense. But it looks like the block it the same height which means I won't be able to reach the switch.

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Re:EVGA X79 DARK WATERBLOCK 2014/01/26 22:00:39 (permalink)
I can file a little of the delrin around the pci-e clip if you like?
Should be able to shave enough off so you can get in there with a small
screwdriver ;-)
I will need to do that on mine also.

Looking great Nate!

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Re:EVGA X79 DARK WATERBLOCK 2014/01/26 23:22:46 (permalink)
Sounds good mate. Cheers.

Awesome work Nate, really happy with how they turned out. Looks phenomenal!

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Re:EVGA X79 DARK WATERBLOCK 2014/01/27 04:11:31 (permalink)
Can you take a picture of the backplate installed?
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Re:EVGA X79 DARK WATERBLOCK 2014/01/27 05:39:06 (permalink)
Nate, can you do me a favor and take a pic looking directly down at the face of the delrin top
so I can do a mock up of the engraving?
 
Thanks mate

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Re:EVGA X79 DARK WATERBLOCK 2014/01/27 09:43:26 (permalink)
Lookin' good Nate, can't wait!
Also good point about the backplate, should be able to do it with a small screw driver, but it may be really tight on my Classys w/Backplates.
nateman_doo
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Re:EVGA X79 DARK WATERBLOCK 2014/01/27 16:21:52 (permalink)
iamSneaky
Nate, can you do me a favor and take a pic looking directly down at the face of the delrin top
so I can do a mock up of the engraving?
 
Thanks mate


 
I can e-mail you a pdf, or something that will print to scale.
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Re:EVGA X79 DARK WATERBLOCK 2014/01/27 17:38:07 (permalink)
nateman_doo
iamSneakyNate, can you do me a favor and take a pic looking directly down at the face of the delrin topso I can do a mock up of the engraving? Thanks mate
 I can e-mail you a pdf, or something that will print to scale.

No need for a scaled image, it is just for ideas atm, I will do
all the resizing when I have the blocks in hand.

Thanks Nate ;-)

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Re:EVGA X79 DARK WATERBLOCK 2014/01/28 08:10:53 (permalink)
Do you hand engrave it, or do you do it an a CNC type?
 
 
Installed an O-ring, and doing some preliminary design leak testing. 


 
There are many holes in the copper, but only a few in the Delrin.  I am testing to see how many holes are necessary for the design.  If the design is strong enough on its own, I can just omit the holes going down the channel.  If there is a slight leak, then I can use those holes.  Most of this is done behind the scenes but since this block didn't get a prototype phase, I am doing all the testing with this first batch. 
 
I will likely leave all the holes since its the bottom of the block, and I can always retain the option of putting additional screws in it, should someone really put some crazy pressure through the block, then I can beef up the structure with the additional screws. 
 
I also don't use hose clamps.  I have always used a surgical rubber type hose when I watercool.  It was super stretchy and never needed hose clamps.  Once I see this block installed and how it works with some CPU blocks, then we can probably expand it to fit more connectors. 
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Re:EVGA X79 DARK WATERBLOCK 2014/01/28 09:02:43 (permalink)
I'll be using one of these:

 

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nateman_doo
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Re:EVGA X79 DARK WATERBLOCK 2014/01/28 10:11:12 (permalink)
I emailed you the pdf.  I can make it a dxf for you or some other format if you like?  engraving Delrin is cake.
nateman_doo
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Re:EVGA X79 DARK WATERBLOCK 2014/01/28 17:46:40 (permalink)

 
The surface finishing of the Delrin tops.
Keep in mind, the face mill only moves up and down, The video source is moving. 
iamSneaky
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Re:EVGA X79 DARK WATERBLOCK 2014/01/28 18:32:43 (permalink)
That's great, thanks Nate. I don't really need vector line art of the actual
blocks, all I need is the measurements and once I have the blocks, I can
work out the text/logo positioning in relation to X,0 - Y,0.
Images for the moment are just for visual layout of the text/logo
for Acesi7 and I to see what would look best.
;-)

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Re:EVGA X79 DARK WATERBLOCK 2014/01/28 18:53:23 (permalink)
Hopefully this will be enough to get you started.  Let me know if you need any more dimensions.
 

nateman_doo
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Re:EVGA X79 DARK WATERBLOCK 2014/01/28 18:59:31 (permalink)

 

 
Pics of the finish.  Thanks again for the face mill! <you know who know who you are!
For those wondering what it is, its a Glacern Machine Tools FM45 Face mill.  
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Re:EVGA X79 DARK WATERBLOCK 2014/01/28 21:59:07 (permalink)
Nate... That face mill! Holy **** that's clean. Now that is some cooling porn right there?

Is there anyway you can 'refinish' my VRM block using that face mill also?

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Re:EVGA X79 DARK WATERBLOCK 2014/01/28 22:04:00 (permalink)
Your Vreg block doesn't look much different then that... but I am sure I could be persuaded ;)
 
More pr0n:

Sandblasted goodness.
 
edges coated and hanging in the oven to cure:


 
its 1am... calling it quits for the day.  I can barely see strait anymore between the cooking paint vapors, and inhalation of the glass beads to clean the blocks.  Killer headache!
 
More pics tomorrow as the finishing process continues.
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Re:EVGA X79 DARK WATERBLOCK 2014/01/29 00:34:42 (permalink)
OK, here is my mock up of the engraving, positioned taking into account the PCI-E slot locations to make the engraving most visible.
Acesi7, let me know what you think
 

 
The proportions of this 'E' logo look different to the one on the original Heatsink, I can fix that, also
I may outline it just slightly so it looks a bit chunkier.
 
EDIT:
How about this? Matched the 'E' to the same angle as the original Heatsink and made it proportional & chunkier ;-)

 
 
post edited by iamSneaky - 2014/01/29 00:50:51

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Re:EVGA X79 DARK WATERBLOCK 2014/01/29 01:40:34 (permalink)
Mate that's amazing. I love it!
 
Can't wait to get my 2 of a kind Nateman_doo + IamSneaky blocks!
 
Really going to finish of my design.
 
Might have some more work for you soon. But I'll discuss that with you later. :)

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Re:EVGA X79 DARK WATERBLOCK 2014/01/29 04:27:15 (permalink)
What kind of bit are you using, and how deep are you going?
 
Looks good! Shame it will be hidden by the video cards though
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Re:EVGA X79 DARK WATERBLOCK 2014/01/29 05:08:27 (permalink)
I'll be using just a standard D cutter with a slight angle, probably be between 1 and 1.5mm deep
(0.04 - 0.06 of an inch) but I will look at the block and determine the best depth when I see it.
With Epoxy filling around 1-2mm depth is best as the epoxy being smooth and high gloss, it gives better visual depth.
Probably need to be much shallower for the smaller text though.
Yeah, for tri and quad SLI it will barely be visible but I will only have 2 cards so about the bottom two thirds should be visible.
post edited by iamSneaky - 2014/01/29 05:12:52

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Re:EVGA X79 DARK WATERBLOCK 2014/01/29 07:21:00 (permalink)
@ Nate
Lookin good man!  Can't wait for mine.
 
@Sneaky
That is some nice engraving, looking forward to seeing the finished product.
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Re:EVGA X79 DARK WATERBLOCK 2014/01/29 08:25:20 (permalink)
One I would like to have
Sullen
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Re:EVGA X79 DARK WATERBLOCK 2014/01/30 05:11:00 (permalink)
I think the E alone would look much cleaner and nicer as the engraving , you know more skeek!
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Re:EVGA X79 DARK WATERBLOCK 2014/02/01 21:43:54 (permalink)
Batch number 2... how do you do?

 
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