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Helpful ReplyP67/Z68 Full Chipset Waterblock *FINISHED*

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spacepig
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Re:P67 Full Chipset Waterblock 2011/12/08 19:15:23 (permalink)
Make sure you drill them big enough, dont want your... umm shaft to get stuck

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Re:P67 Full Chipset Waterblock 2011/12/08 21:18:45 (permalink)
lol, thats what she said :D
 
What?!?!! Someone had to say it.
 
Prototype looks good!!
nateman_doo
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Re:P67 Full Chipset Waterblock 2011/12/09 07:45:47 (permalink)
Don't worry about anything getting stuck.  I have enough hardware and lube to make anything work around here.
 
More pics coming soon.  Made some progress in the wee hours of last night. 
UriGellar
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Re:P67 Full Chipset Waterblock 2011/12/09 10:27:56 (permalink)
Ooo er missus lol
 
We're mates ok so just give me the waterblock and put the "hardware and lube" down, I just don't feel it's time for our relationship to progress to that stage yet.
 
I'm sorry
 
I still love you
 
;)

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Re:P67 Full Chipset Waterblock 2011/12/09 13:28:04 (permalink)
Amazing work Nateman, Ive been watching this from the beginning and i can say I'm truly impressed

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nateman_doo
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Re:P67 Full Chipset Waterblock 2011/12/10 07:36:47 (permalink)
I think i cut the last column reenforcement plates. Id hate to have the column sheer at the weld after ALL the work that was put into it.

Not sure how to attach photo's from an android phone, so worst case, pics sunday.
visitng Hershey park PA for the weekend. Gonna get the kids loaded on chocolate =/
gokou340
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Re:P67 Full Chipset Waterblock 2011/12/10 21:30:45 (permalink)
I'm really interested in this. Maybe with a plexi top. You got any prices yet? PM Me :)
nateman_doo
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Re:P67 Full Chipset Waterblock 2011/12/11 11:10:14 (permalink)
In due time friend.

If anyone find themselves in PA, go visit a place called Cabelas. Its a sportsmans paradise. Even the kids get a kick out of the indoor aquarium and all the "stuffed animals".

On my way home from a weekend getaway only to go right back in the basement. Have to calculate the tinsle strength of drywall screws, drill - tap & countersink somewhere around 3 dozen holes, and rig up a 60 lbs counterbalance. Should be an interesting evening.
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Re:P67 Full Chipset Waterblock 2011/12/11 11:26:44 (permalink)
nateman_doo

In due time friend.

If anyone find themselves in PA, go visit a place called Cabelas. Its a sportsmans paradise. Even the kids get a kick out of the indoor aquarium and all the "stuffed animals".

On my way home from a weekend getaway only to go right back in the basement. Have to calculate the tinsle strength of drywall screws, drill - tap & countersink somewhere around 3 dozen holes, and rig up a 60 lbs counterbalance. Should be an interesting evening.

I can spend all day in that store. Best Sportsman store ever, makes the Bass Pro Shop look like a Mom & Pop corner store.

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Re:P67 Full Chipset Waterblock 2011/12/11 12:23:55 (permalink)
i would be very interested in one of these. for my water cooled build that is.
wrinvert
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Re:P67 Full Chipset Waterblock 2011/12/11 12:54:44 (permalink)
nateman_doo

I think i cut the last column reenforcement plates. Id hate to have the column sheer at the weld after ALL the work that was put into it.

Not sure how to attach photo's from an android phone, so worst case, pics sunday.
visitng Hershey park PA for the weekend. Gonna get the kids loaded on chocolate =/


nate i live 2 miles from the park it would have been cool to meet up and say hi.


 
gokou340
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Re:P67 Full Chipset Waterblock 2011/12/11 13:11:14 (permalink)
nateman_doo

In due time friend.

If anyone find themselves in PA, go visit a place called Cabelas. Its a sportsmans paradise. Even the kids get a kick out of the indoor aquarium and all the "stuffed animals".

On my way home from a weekend getaway only to go right back in the basement. Have to calculate the tinsle strength of drywall screws, drill - tap & countersink somewhere around 3 dozen holes, and rig up a 60 lbs counterbalance. Should be an interesting evening.

We have those in Idaho, my dad loves it
nateman_doo
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Re:P67 Full Chipset Waterblock 2011/12/11 19:18:57 (permalink)
ok, NOT getting the counterbalance done tonight.  I will be lucky if I finish the 40 some holes to drill in the column reinforcements.
nateman_doo
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Re:P67 Full Chipset Waterblock 2011/12/12 22:33:21 (permalink)

FINALLY. 
 
its 1:30 am.  Pics in the morning.  eyes hurt.
nateman_doo
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Re:P67 Full Chipset Waterblock 2011/12/13 08:03:44 (permalink)
A better look at the back of the column reinforcements.  38 3/8" holes drilled, tapped, and countersunk in 1" thick aluminum bars.  Should prove VERY sturdy.

Here I am enlisting the help of a clamp and 2x4 to mimic a second set of hands.  I was trimming a little bit from the bottom of the column because I got some fiberglass resin in the area where the bottom of the column normally goes.
 
I can't wait to get back to machining the block, instead of this re-build, but hey... I had to do it.

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nateman_doo
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Re:P67 Full Chipset Waterblock 2011/12/13 22:24:15 (permalink)
Success and Failure all rolled up in an evening here at the blockshop...
 
Success:

 
Failure:

 
That fancy sliding fixture idea is a good one, but poor material selection on my part.  The cast iron couldn't take the stress of me bolting it to the column.  It did survive the test even thought it was broken.  All hope is not yet lost.  I will try my luck at welding & reinforcing it.  Then when that fails I will learn my lesson and make a new one from scratch

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kristian.vanags
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Re:P67 Full Chipset Waterblock 2011/12/14 15:15:38 (permalink)
im interested in one of these how much are they being sold for ?
Little Sister
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Re:P67 Full Chipset Waterblock 2011/12/14 17:22:50 (permalink)
spacepig

Make sure you drill them big enough, dont want your... umm shaft to get stuck


OK i know i have a sick mind...lol but this is just funny

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nateman_doo
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Re:P67 Full Chipset Waterblock 2011/12/14 21:46:32 (permalink)
Yes. Lube your parts, and they will not fail you. I am debating whether grease is better then oil to lube the dovetail ways.

I have almost recovered from the broken Z axis part. Things are falling into place.

I'll have a better idea on a price once i finish it.
nateman_doo
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Re:P67 Full Chipset Waterblock 2011/12/15 05:46:47 (permalink)
MUCH better motor mounting arrangement: 

Again, all I have to get surfaces parallel to each other is to turn a piece of round scrap on the lathe, which explains that round piece under that black bearing block.  It takes a while to turn anything on my lathe.  Now I have to adapt that other round motor mount to that scrap (and finally square) plate that I can bolt to the column.
 
That little black disc is called an Oldham coupler.  It allows to shafts that are not 100% concentric to each other to be aligned.  Really facinating explination of one here: http://www.mekanizmalar.com/oldham.html
 
post edited by nateman_doo - 2011/12/15 05:53:03

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Little Sister
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Re:P67 Full Chipset Waterblock 2011/12/15 09:41:58 (permalink)


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nateman_doo
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Re:P67 Full Chipset Waterblock 2011/12/15 15:18:38 (permalink)
I WON!! I WON!!!!
i won i won i won!!!
 
pics later
wrinvert
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Re:P67 Full Chipset Waterblock 2011/12/15 16:40:50 (permalink)
lol, don't you just love it when a plan comes together


 
nateman_doo
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Re:P67 Full Chipset Waterblock 2011/12/15 21:21:37 (permalink)

130 inches per minute :)
Little Sister
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Re:P67 Full Chipset Waterblock 2011/12/16 11:04:42 (permalink)
nateman_doo

I WON!! I WON!!!!
i won i won i won!!!

pics later




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nateman_doo
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Re:P67 Full Chipset Waterblock 2011/12/16 11:46:49 (permalink)
I won, as in i beat the machine!  Generally you need a mill, to build another mill (think skynet, machines making machines).  But since I don't have one, I had to rely back on my hand tools and simple powered tools (bandsaw, drill press etc). 
 
I have all the parts now, but still have to assemble everything, wire it up, hook up fluid, and probably do another coat of the resin/sand mix.  I trust that more then the concrete.
 
Sorry this is turning into a machine thread, but once the machine is done... its back to this block.
buggyruth
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Re:P67 Full Chipset Waterblock 2011/12/16 13:26:14 (permalink)
Now that is what I call ingenuity at its finest. Great work.

+1 If you like my Mods-Rig
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nateman_doo
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Re:P67 Full Chipset Waterblock 2011/12/16 20:16:53 (permalink)
buggyruth

Now that is what I call ingenuity at its finest. Great work.

The mill, or the waterblock?
nateman_doo
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Re:P67 Full Chipset Waterblock 2011/12/16 20:20:50 (permalink)
wow, just over 16 THOUSAND hits.  I wonder how many of those were mine.  I have made tremendous progress today.  Pics either tonight, or in the morning.  Maybe a video.  Decisions...
nateman_doo
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Re:P67 Full Chipset Waterblock 2011/12/16 22:26:54 (permalink)
As promised:

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