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My 7' Tall Evaporative Water Cooling Tower

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cade121
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Re:My 7' tall Evaporative Cooler 2010/01/28 20:14:52 (permalink)
Looking forward to these pics!

 
                                                                                                                               




                          
owcraftsman
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Re:My 7' tall Evaporative Cooler 2010/01/28 20:21:15 (permalink)
aren't you guys concerned about mixing metals and corrosion plus the longer and higher the run/loop I can't see standard pumps ddc or D5s handling what amounts to torture for very long. You must be using other type pumps right?

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nateman_doo
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Re:My 7' tall Evaporative Cooler 2010/01/28 21:30:31 (permalink)
using the swiftech mcp 655.  $70.00  it is a monster. 
nateman_doo
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Re:My 7' tall Evaporative Cooler 2010/01/29 05:42:12 (permalink)
Here are some "improvements" that I did.  First here is a piece of 1/8" thick lexan that I cut as something to keep the nozzle centered.  Trying to prevent as much water from running down the sides as possible. 

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nateman_doo
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Re:My 7' tall Evaporative Cooler 2010/01/29 05:44:27 (permalink)
Here is the plate installed.  Hot glue is the non-permanent adhesive of choice for this. 

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nateman_doo
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Re:My 7' tall Evaporative Cooler 2010/01/29 05:49:29 (permalink)
Lastly, this is a test to see how much condensation will actually collect in the bottom to even warrant the drainplug.  Its only 6 feet of hose I think, but I can double that at any time.  I have extra hose.  I would like to pick up more, and vent the bong out the window... and draw in air from the outside to super cool this thing...

Sorry for the crappy quality, took the picture this morning @ 5 am on my camera phone. 

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ShockTheMonky
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Re:My 7' tall Evaporative Cooler 2010/01/29 06:08:56 (permalink)
How's it doing so far as far as temps?

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cade121
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Re:My 7' tall Evaporative Cooler 2010/01/29 08:03:25 (permalink)
Good idea for centering the spray head. I had been thinking about some kind of bracket in there. I think I will hold off on the dryer hose, at first anyway but let us know how well it works. It will probably be next week before i can get anything going with mine, just too much on the plate this weekend. Ex will have the kids next week so I should be able to get it up and running, or at least sputtering. I wonder what a casual observer would think if they peeked into that room lolz.

 
                                                                                                                               




                          
nateman_doo
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Re:My 7' tall Evaporative Cooler 2010/01/29 08:45:48 (permalink)
I have no idea if the temps improved, I just did what I did and called it a night.  I will first use it to cool off the NB/SB/Vregs since my chiller is still hooked up to my vidcards & cpu. 
nateman_doo
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Re:My 7' tall Evaporative Cooler 2010/01/29 10:20:56 (permalink)
I forgot this picture:





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reggiesanchez
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Re:My 7' tall Evaporative Cooler 2010/01/29 18:10:52 (permalink)
I was wondering how you had that rigged up did you make that piece
nateman_doo
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Re:My 7' tall Evaporative Cooler 2010/01/29 19:04:25 (permalink)
yea, just a lexan sheet.

I fired up the bong and temps are sub ambient.  7°F below ambient, which tonight puts the bong temps @ 45.9°F. 
*cough* the windows are open and ambient is 52.7°F  *cough*
nateman_doo
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Re:My 7' tall Evaporative Cooler 2010/01/30 21:54:39 (permalink)
ok, so we just proved that we can collect condensation

This is a shot down the mouth of the output air tubing. 

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ty_ger07
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Re:My 7' tall Evaporative Cooler 2010/01/30 22:26:24 (permalink)
nateman_doo

ok, so we just proved that we can collect condensation



 
Now it just needs to be refined.
 
Is there a reason that the liquid looks like urine?  Do you smoke nate?
nateman_doo
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Re:My 7' tall Evaporative Cooler 2010/01/30 22:44:04 (permalink)
heh... no, its Prestone windshield washer fluid.  Its what I ran through my chiller.  didn't want it freezing, since I piped to the outside air for a while
ShockTheMonky
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Re:My 7' tall Evaporative Cooler 2010/01/30 23:38:20 (permalink)
Now you know why I chose to design that part using pvc. That way it won't collect like it did in your dryer duct tubing.

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nateman_doo
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Re:My 7' tall Evaporative Cooler 2010/01/31 17:57:08 (permalink)
i think dryer duct would be better being metal more would condense on it.  i think?

btw... it consumes a gallon a day of the prestone
cade121
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Re:My 7' tall Evaporative Cooler 2010/01/31 19:38:51 (permalink)
nateman_doo

i think dryer duct would be better being metal more would condense on it.  i think?

btw... it consumes a gallon a day of the prestone


U got an inside contact at Autozone? Ouchie.

 
                                                                                                                               




                          
ty_ger07
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Re:My 7' tall Evaporative Cooler 2010/01/31 19:38:59 (permalink)
nateman_doo

btw... it consumes a gallon a day of the prestone

That's incredible.  It isn't a cooling tower, it is a humidifier.
 
I wonder how much worse the cooling performance will be in the summer when there is more moisture already in the atmosphere.  Cooling performance may plummet.
nateman_doo
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Re:My 7' tall Evaporative Cooler 2010/01/31 19:46:49 (permalink)
heh... Its prestone windshield washer fluid (<$3.00 a gallon), which is mainly alcohol, which evaporates quicker.  I vented the bong outside so there really wasn't an issue.  Plus I had all the windows open anyway.  humidity still around the 20% mark or so.
cade121
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Re:My 7' tall Evaporative Cooler 2010/01/31 20:11:01 (permalink)
A slight refinement of the earlier box idea. Have a series of small curved pipes coming from the top of the evap chamber that go back down to the top of the box. Near the bottom have them angled inward toward the box with a wider flatted area, maybe 3 or 4 inches long that would come from the bottom of the pipe and go back down to the box. Moist air coming out of the pipe would hit the flattened area, the water would hopefully condense there, and drain back into the res. Couldn't draw that with paint but maybe you can get the general idea.
If you could build it out of clear acrylic, install led fans, and maybe add some more lighting, this could actually look pretty, uh, well "refined" might be a stretch, but it could look somewhat passable. Not sure how lights might be affected though. I guess you could shield them from the moisture somehow.
post edited by cade121 - 2010/01/31 20:17:44

 
                                                                                                                               




                          
Rudster816
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Re:My 7' tall Evaporative Cooler 2010/01/31 20:59:09 (permalink)
I want to try to make a mini bong tower (18"to 24") using mister nozzles. Maybe even take the one 1/2" tube from your PC hardware and split it to 4 tiny misters into tiny little tubes all to one reservoir.

You get a much smaller droplets, and you wont need a tower 3+ feet in height. You could probably get away with just a couple of inches with 4 or 5 tiny misters.

http://www.drsfostersmith...p;ci_sku=0070059000000

That one is quite large though, but you get the idea.


Another idea would be to use a car air filter on the intake fan. Since they keep moisture out, I would assume it would reverse in keeping moisture IN, which would allow cool air to flow in, but the moisture not to escape. This would cut down on refills a lot, and would make sure your room doesnt because a sauna. You would have to seal off your res though.


http://www.autopartswareh...gan=1&apwidU9LZ18T

post edited by Rudster816 - 2010/01/31 21:06:57

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reggiesanchez
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Re:My 7' tall Evaporative Cooler 2010/01/31 21:09:20 (permalink)
keep in mind the droplets need to be heavy enough to withstand wind from fan. You could always go fanless and it might work ok but I doubt you would reach sub ambient temps.
darrell262
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Re:My 7' tall Evaporative Cooler 2010/02/01 02:10:24 (permalink)
I got an idea for you guys to think about.

I was thinking about turbo systems for sleds and bikes and what not. Generally turbos for sleds have a intercooler to cool the air coming into the motor as the turbo heats up the air coming in. With out a intercooler most sled motors would blow up as they can't get rid of the heat fast enough.

So, heres my idea for you.

Use your 7 foot bong.  Find a rad maybe a very small car rad off a honda or something. or whatever you have I guess with big inlets and exausts if possible.

Pump air into the rad from the bong and then pump the air back out of the rad back into the bong.

Your using a rad like water cooling, but instead you cooling the air inside. It works for turbos. why not for water cooling. Put a fan blowing through the rad to cool the air passing through it and then also the fans blowing in the bong to push air through the rad.

That should work. like an intercooler. and you should in theroy loose no water this way in your bong, but still cool the air down.

If you wanted to get creative. you could put the rad outside for more effect/

What do you think? heck use a 3 120mm fan rad with the 1/2 barb fittings and put 3 120mm fans blowing slow in it. and have a fan somehow blowing air into the rad and one sucking out of it inline.. sure theres a way 2 do this.
nateman_doo
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Re:My 7' tall Evaporative Cooler 2010/02/01 05:20:16 (permalink)
Not sure what you mean, but sounds expensive. 
owcraftsman
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Re:My 7' tall Evaporative Cooler 2010/02/01 05:49:10 (permalink)
alcohol is going to evaporate quicker than water for sure. I live in Florida avg humidity is 70% or more and I loose 1/2" of water in my pool per week and even more when the humidity is lower so you have that working against you too. The good news is with the added humidity static electricity goes away.  A note about cost I surely would not be using this kid of setup if it cost three bucks a day in fluid that sounds expensive to me considering what it's for.

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nateman_doo
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Re:My 7' tall Evaporative Cooler 2010/02/01 06:21:13 (permalink)
well if it uses water, then operating costs are only the pump, and fans (which I ran an extension to my power supply).  I just figured i would try the alcohol, and hoped it would last a week.  Now i just dumped a gallon of tap water in there.  Eventually all the alcohol will evaporate and get displaced. 

As for making it pretty with acrylic tube... am I hallucinating, or is that stuff $45 a foot for 4" pipe!??
cade121
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Re:My 7' tall Evaporative Cooler 2010/02/01 06:33:05 (permalink)
 @ Rudster.
I like the mister head idea, maybe for a box setup. Thanks for the link.  Looks like it would hit the sides of a pipe unless you could redirect spray, which should be doable. Low speed fans would apply for sure.

I haven't checked on acrylic, but 45.00 for 4 feet: rotflcopter. I was thinking about maybe a sheet of something clear and cut your own panels out of it to make a box. A co-worker suggested an old aquarium.  But hey, a clear tower could work, if you could find a decent price for the pipe.

 
                                                                                                                               




                          
eternaljammer
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Re:My 7' tall BONG COOLER 2010/02/01 06:34:22 (permalink)
wow, nice setup...
ty_ger07
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Re:My 7' tall Evaporative Cooler 2010/02/01 06:36:43 (permalink)
Darrell's talk of intercoolers got me thinking about air cycle cooling.

This is totally not plausible or practical for this application, but is still neat.  Air cycle cooling is very commonly used in transport aircraft.  The process takes turbine engine bleed air which can be hundreds of degrees celcius and cools it down to below ambient temperature.  The process is neat because it is similar to vapor cycle cooling (air conditioning), except for the refridgerant in this situation is the air.  So the input and output and the "refridgerant" (or its closest counterpart in this situation) is the air.

http://en.wikipedia.org/wiki/Air_cycle_machine

What does the heart of an air cycle machine look like?  Well, you've seen similar before.  ;)

It's just a centrifugal impeller compressor on one side which further compresses the bleed air.  Then on the other side, there is a radial inflow turbine on the other side which drives the compressor.  It is an amazing machine since the air (a very large volume of it) is what powers the machine and also is the final product.  The other amazing thing about it is that the air must pass through the radial inflow turbine in order to turn the compressor.  Why that is amazing is because as it turns the compressor (and thus esentially powers itself) it also is doing work in order to turn the compressor and this work it is doing is extracting the heat energy from the air and is therefor further cooling the final product.
 
If you look at a glowing turbocharger on a suped up engine, you will see that the manifold leading up to the turbocharger and the radial inflow turbine side of the turbocharger glows red hot, but the exhaust pipe leading away from the turbocharger and out the tailpipe is barely glowing and is much cooler.  This is because heat is extracted from the air in order to turn the radial inflow turbine.  This ACM (Air Cycle Machine) is using that to its advantage to power itself and also to further cool the air which is the final product.
 

 
How cool would it be to have THAT sitting next to your computer?
post edited by ty_ger07 - 2010/02/01 09:30:47
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