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My homemade Knife/Forging MEGA THREAD *UPDATED*

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Jszupiany
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Re: My home made knife thread 2017/04/29 07:36:22 (permalink)
nateman_doo
It is a professional hobby of mine ;)
 
to be honest, If I were you, I would start with stock removal first.  Get your feet wet.  and see if you have enough interest to make one from start to finish.  It really is no easy task.  I would start with go getting a piece of flat stock from the hardware store and go through the motions.  Keep in mind that is is NOT knife quality steel.  It will never keep an edge.  
 
Once you like the shape, keep it as a template to make a few others out of true knife steel.  I would start with the high carbon steels like 1095/1084 since they are quite forgiving and make great blades.  Then move on to 5160 spring steel, and into the tool steels etc.


 
Thanks for the advice.  Sounds like I have a lot to learn.
nateman_doo
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Re: My home made knife thread 2017/04/29 14:31:58 (permalink)
depends on what you want to do.  Do you want to make a few for yourself, or start to sell them?  I sort of sit in the middle.  I like to make things for people, but I also like making things for myself.  Doesn't hurt to get a few dollars for your troubles.
 
You will also learn why custom knives cost so much.  The minute you spend your first hour sanding one SIDE of a knife, and your still on 60 grit.  Then will you understand.  
nateman_doo
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Re: My home made knife thread 2017/04/29 14:32:19 (permalink)
dbl post
bill1024
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Re: My home made knife thread 2017/04/29 16:34:57 (permalink)
There are places online you can buy the blade and make a nice handle for it.
They sell blank and handle supplies.
 
http://www.knifemaking.com/category-s/8.htm?searching=Y&sort=13&cat=8&show=5&page=3
https://www.sharpeningsupplies.com/
Ebay has many people selling knife blanks, Damascus, carbon, tool steel and so on.
 
Buy pocket knives and other type of knives.
http://www.casexx.com/
http://www.knifesupply.com/view-all-brands.html
https://deadwoodknives.co...amp;OVKWID=78452189521

 Life is too short to carry a cheap pocket knife

   
 
vampiresinc
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Re: Made some more metal things. Looking for opinions. 2017/05/04 09:40:16 (permalink)
looks good.
Redrummitten
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Re: Made some more metal things. Looking for opinions. 2017/05/04 21:13:35 (permalink)
Looking good nateman...definitely something that's always peeked my interest. I wish I had more free time to explore other hobby's right now.
nateman_doo
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Re: Made some more metal things. Looking for opinions. 2017/06/02 11:13:02 (permalink)
I am not dead.  Been gone for about 3 weeks and have another week out in the boonies left and I will be back at it.
 
The good news, I brought a bunch of blades with me to knock out all the obnoxious rough sanding.  I will have some fighting knives, (with and without hamons) and choppers (with and without hamons) available for any type of handle.  I have stacks of stabilized burl handles as well.  Id like for folks to be able to pick out the handle they want rather then me choosing for them.  
 
In the meantime I took an extra pair of boot blowsers, and made something of a scout carry option with my first knife (from the original post)

 
In all honesty.... I absolutely love it.  It allows rapid retrieval and ready for action, it hides decent, & it doesnt interfere with any type of seated position.  Since I am not home I really can't improve upon it more then this, but I intend to further develop it.  The green dots are simply knots tied off in an elastic string.  Its all I had available to me.  Redneck engineering.
 
nateman_doo
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Re: Made some more metal things. Looking for opinions. 2017/06/05 07:02:46 (permalink)
My home for the past month:

 
Laying out all the knives I brought with me to work on in the evenings:

 
 
Some close ups:

 
and if anyone was wondering... Yes, I made that carrier for them.  Got busy with wife's sewing machine.

 
Up next.... finishing that damascus/san mai kitchen knife.
notfordman
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Re: Made some more metal things. Looking for opinions. 2017/06/05 12:00:46 (permalink)
Quite a collection Nateman. Great organizer you made to keep it all together. I like the sheath you made as well. Yes, I like everything you make... :) On the sheath, I thought some type of retainer for end of handle might be good. Velcro could be used on the belt loop. Looks like you took your homework with you great idea! 
nateman_doo
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Re: Made some more metal things. Looking for opinions. 2017/06/05 12:42:07 (permalink)
That was my first kydex sheath, and I always wanted to try out a scout carry setup rather then the traditional hanging from the belt.  I was staring at my boot blousers and the knife when I had the idea.  I have more ideas and I am tossing up either using dedicated clips, or loops, using actual Army belts.  I bought a few of them from clothing and sales to try out with when I get back.
 
I have more kydex on order, and should arrive by the time I get home for me .  Also got some kydex to match the new Army OCP cammo pattern.  
 
The part about knife making  I dislike the most is ALL the sanding and finishing work.  So that is why I brought all the knives I have been working on to do while I am a captive audience.  
 
 
nateman_doo
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Re: Made some more metal things. Looking for opinions. 2017/06/06 05:44:36 (permalink)
Done as much as I can here in the barracks.  Here is my high tech setup.  An Army Bunk, and a clamp.

 
Some close up shots of the damascus/san mai layers:




 
Some finish sanding up next and some etching.
wmmills
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Re: Made some more metal things. Looking for opinions. 2017/06/06 07:15:07 (permalink)
Great looking knives Nate!! Your woodworking is very good too, your a man of many talents my friend. You know, my mom had a 25' autumn cherry tree go down during Sandy that destroyed a section of her chain link fence in the backyard, so she went through insurance and a company came in and chopped up and removed it, but I was thinking I should have saved some of it. I could have trucked some up to you even if I had known at the time you would have needed it.

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nateman_doo
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Re: Made some more metal things. Looking for opinions. 2017/06/06 08:28:44 (permalink)
I technically don't "need" any extra wood.  I am always on the lookout for unique pieces though.  I appreciate the thought and the kind words.  We could have made something out of that tree as a keepsake for your mom.  Even a kitchen knife with that tree as the handle.  CNC'ing wood is absolute CAKE compared to any type of metal :) 
 
GhostImage
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Re: Made some more metal things. Looking for opinions. 2017/06/06 16:52:43 (permalink)
Amazing stuff. All of it. The knives, the handles, the shop, the skill. You are doing super-awesome work bro. I love it all. But the san mai "Kitchen Cleaver" is a total killer.
However that san mai blued knife is a work of art too. Beautiful work man.


knightsilver
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Re: Made some more metal things. Looking for opinions. 2017/06/06 21:00:43 (permalink)
Damn, that kitchen knife looks sexy and scary...
 
"This is a kitchen knife, No, This Is a Kitchen Knife!"
post edited by knightsilver - 2017/06/06 21:03:24
nateman_doo
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Re: Made some more metal things. Looking for opinions. 2017/06/07 06:01:31 (permalink)
knightsilver
Damn, that kitchen knife looks sexy and scary...
 
"This is a kitchen knife, No, This Is a Kitchen Knife!"


hopefully sooner rather then later you will be able to say that.
nateman_doo
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Re: Made some more metal things. Looking for opinions. 2017/06/07 06:02:35 (permalink)
GhostImage
Amazing stuff. All of it. The knives, the handles, the shop, the skill. You are doing super-awesome work bro. I love it all. But the san mai "Kitchen Cleaver" is a total killer.
However that san mai blued knife is a work of art too. Beautiful work man.

Thanks!  my wife never uses the san mai blued knife either.  She really doesnt care for anything I do in the basement... unless its something she needs done.
HAZMAN_THE_GREAT
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Re: Made some more metal things. Looking for opinions. 2017/06/09 21:44:35 (permalink)
WOW Nate!!! You have gotten better and better at making such works of art. Like seriously brother I would love to shake your hand for a job well done and give you a nice cold beer.
 
 

 
 
 


nateman_doo
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Re: Made some more metal things. Looking for opinions. 2017/06/10 06:58:10 (permalink)
THANKS!!  Just got home finally!!  Had a pile of stuff I ordered while I was away.  O1, D2, 5160 Spring steel, nickle, sheath materials, and a bunch of other stuff.  
 
I may drop that kitchen knife in acid tonight for a quick look to see how its looking.  
 
Let me know if/when you are ever up in Jersey.  State isn't that big.  Stop by.. I will have some on ice for ya.  Speaking of... Anyone know if Scarlett is alive?  He is due to come by and start working on his knife.
nateman_doo
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Re: Made some more metal things. Looking for opinions. 2017/06/12 09:17:44 (permalink)
Acid Etched:




 
I am honestly not sure how, but the outer jacket steel, looks almost translucent.  Its like a grain of the core steel seems to be seen THROUGH the jacket steel.
nateman_doo
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Re: Made some more metal things. Looking for opinions. 2017/06/12 17:04:01 (permalink)
small batch pre-etched:

HAZMAN_THE_GREAT
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Re: Made some more metal things. Looking for opinions. 2017/06/13 22:58:41 (permalink)
nateman_doo
THANKS!!  Just got home finally!!  Had a pile of stuff I ordered while I was away.  O1, D2, 5160 Spring steel, nickle, sheath materials, and a bunch of other stuff.  
 
I may drop that kitchen knife in acid tonight for a quick look to see how its looking.  
 
Let me know if/when you are ever up in Jersey.  State isn't that big.  Stop by.. I will have some on ice for ya.  Speaking of... Anyone know if Scarlett is alive?  He is due to come by and start working on his knife.


Ahh nice. Wont be going to Jersey anytime soon but I do appreciate the gesture brother. I been thinking of buying a H&K knife that has D2 steel. I hear its a pain in the butt to sharpen D2. But I love the edge retention it holds. Also I am wanting to get a inexpensive beater knife with 1095 steel for yard work/gardening/outdoor activities. I was contemplating of getting the Micarta handles for that Shrade beater knife but I thought twice. I REALLY love how the Micarta handle looks. But I figured the rubber grip handles would be best to absorb most of the impact when chopping/batoning branches and cutting ruff vegetation in my yard.
 
 
This is the H&K D2 blade I am wanting:  http://www.bladehq.com/item--HK-Knives-Patrol-Automatic-Knife-3--33746
 
This is the Shrade beater knife: https://www.amazon.com/Schrade-SCHF52-Frontier-Fixed-Blade/dp/B011US7KWQ/ref=pd_sim_200_6/147-3858901-4174340?_encoding=UTF8&pd_rd_i=B011US7KWQ&pd_rd_r=3RA9VBN9BQQFWGZTFP4X&pd_rd_w=NS1uy&pd_rd_wg=wD2Mp&psc=1&refRID=3RA9VBN9BQQFWGZTFP4X  
 
Here is the Micarta handle: https://www.amazon.com/Schrade-SCHF52M-Frontier-Fixed-Blade/dp/B011US7QIY/ref=sr_1_2?s=sporting-goods&ie=UTF8&qid=1497419728&sr=1-2&keywords=Schrade+SCHF52
 
 


nateman_doo
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Re: Made some more metal things. Looking for opinions. 2017/06/14 05:52:15 (permalink)
D2 is an air hardened steel,  It resists abrasion, which is why it holds its edge so well - yet makes it harder to sharpen.  i made a die out of D2 for my forge press. Nice stuff.
 
I am making a san-mai version of both the chopper, and fighting knife with a D2 core (edge) and O1 tool steel jacket.  I also happened to have some micarta around.  Personally, I prefer stabilized burl wood, but i guess it depends on the knife, and personal preference. 
nateman_doo
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Re: Made some more metal things. Looking for opinions. 2017/06/15 10:23:14 (permalink)
A few more attempts with this tool/spring/nickle assemblies:

nateman_doo
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Re: Made some more metal things. Looking for opinions. 2017/06/23 22:41:06 (permalink)
A quick look at the nastiest knife I have ever made:






 
Was going for the mad max/apocalypse look.  
 
Hard to see, but there is a strip of pure nickel that separates the 2 separate steels.  upper half is an alloy steel (5160), and the tool steel cutting edge.  Same method with the spring wrapping around the tool steel core.
 
Thoughts on the handle?  Its stabilized charcoal spectraply 
 
Bassist97
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Re: Made some more metal things. Looking for opinions. 2017/06/24 00:30:45 (permalink)
That's really cool. 
nateman_doo
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Re: Made some more metal things. Looking for opinions. 2017/06/24 09:23:48 (permalink)
Thanks!  and welcome to the forums!  
 
Still have a bit of work to do on it, in terms of the handle.  I have another billet of this ready to be worked into another one.
nateman_doo
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Re: Made some more metal things. Looking for opinions. 2017/06/25 09:19:55 (permalink)
Took some nicer pictures with outdoor lighting:

 

 

 

 
Going to glue the handle soon.  Just more sanding/polishing/buffing to do.
nateman_doo
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Re: Made some more metal things. Looking for opinions. 2017/06/25 21:36:57 (permalink)
a 20 layer billet prior to being stacked:
 
nateman_doo
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Re: Made some more metal things. Looking for opinions. 2017/06/26 20:33:16 (permalink)
20 x 20 x 20

 
60 successful layers for Mr Z:

 
Edit:  Letting it cool down and normalize for the evening.
 
Defiantly see the layers.
post edited by nateman_doo - 2017/06/26 20:40:33
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