MonitorHunter

bcavnaugh
Yes, you have posted this no need to keep posting the images, and did EVGA not correct this with you!
You have had your issue resolved in this Thread  by as far as I can see. 

I cross-posted here initially to let the other users reporting issues I had similar results with my Hybrid. Please go back and read, other than my inital post in this thread all subsequent comments and pictures related to the replacement kit sent by 

So your Replacement Kit Screws are also are bad?

wmmills
Did anyone try loosening the screws on the fan arms and pushing the fan over toward the opposite side of the side that hits yet? If it clears, then all you have to do is push down on the fan with a little pressure to keep it there and tighten the screws back down. They may just be off a little from the factory cause it doesn't look like its touching all that much from the various pictures ive seen.

They are Set so they will not move so easy and they have a lock tight of some type.
It could be done but centering it may be harder than we think. Click Image Twice for a Larger View.
 GPU: 11G-P4-6393-KR
Pushing the Fan In and Release and In and Release 5 or 6 times seems to work, my fan ATM is not hitting the Shroud.
 Click Image Twice for a Larger View.
 GPU: 11G-P4-6393-KR
 
With this GPU: 11G-P4-6393-KR
Both my Kits Worked Fine that is the Screws are the correct Size and the Fan Sets after doing the Steps in #5.
On Post # 5 I did the Push Release 5 or 6 times with the Card installed in the computer.

AngelGraves13
I sent my kit in for RMA because the fan also would not sit on PCB as the screws were too long and 2 of them broke (stripped).

RMA wants me to pay $20 for their manufacturing defect of including incorrectly sized screws for the MOSFET. That’s just wrong.

They want you to, or they are demanding you do? Call them directly during their normal business hours and explain the situation. Refer them to this thread.

All else fails and you can't find a response you are satisfied with then let them charge for it, file a charge back with your bank/CC company citing a defective product with manufacturing flaws which was returned. Refer them also to this thread, and let EVGA deal with the bank.

I purchased a FTW Hybrid and will sell my 1080 Ti and Hybrid Kit on eBay. Not worth putting it together myself. Let it be someone else's problem.

bcavnaugh
They are Set so they will not move so easy and they have a lock tight of some type.
It could be done but centering it may be harder than we think. Click Image Twice for a Larger View.
 GPU: 11G-P4-6393-KR

 
I just installed my Hybrid Cooler on my 11G-P4-6390-KR and I'm experiencing the same issue. This picture describes exactly what I'm seeing.
I already tried the suggestion in post#5 with no success.

bcavnaugh
Welcome to the Forum
Recheck your Shroud Screws that the are in line with the Screw Holes and that the Rear is Under the Slot Mount. 

Thanks! Will do and report back later today.

bcavnaugh
In Both Images you used the Wrong Screw!

This is the same as mine, these are the correct screws it tells you to use but to me seem like the incorrect screws as it doesn't tighten the fan to the board.  I'm going to contact support next to see what they say.  

I talked to tech support and they emailed me a rma number to send it back for a new one, but if they are designed with the taper I don't think its going to solve the issue. Can someone else that is having the same problem put a straight edge on theirs and see if it has the same issue.  Its sucks now that my card is going to be down for however long this rma process is going to take and if the next one comes the same then it will be down even longer.  

See if this works
 

Another shot

I came home and turned on my computer and the fan is no longer hitting the shroud all of the sudden. I didn't do anything other than let it sit through the day. Weird.
 

lowrider4sd
I talked to tech support and they emailed me a rma number to send it back for a new one, but if they are designed with the taper I don't think its going to solve the issue. Can someone else that is having the same problem put a straight edge on theirs and see if it has the same issue.  Its sucks now that my card is going to be down for however long this rma process is going to take and if the next one comes the same then it will be down even longer.  

They are tapered, I do not ever recall a GTX 1080xx Fan Shroud being Flat.
Some of the Old GTX 6xx Cards had some but that was about it.
 The Image in #47 and #49 look normal that is.
 
On this image not sure it means anything

Scarlet-Tech

gsanchez1990
I came home and turned on my computer and the fan is no longer hitting the shroud all of the sudden. I didn't do anything other than let it sit through the day. Weird.
 

Maybe the thermal pads settled and allowed the fan to tilt to a normal position?

+1
A Small Break In Period may be needed.
Though I did change the Thermal Pads on my Kit.

I Fixed Mine!!!!  Ok, I 95% fixed it with a very simple change.. if I set the VRM fan to run at 90% or above, it still rub very slightly, probably because the fan pulls itself upward, but it isn't hitting below 90% at all anymore.
 
All you need is 3 small plastic washers, and a few minutes.. it takes about 20 minutes and 15 cent to fix, versus going through the RMA process and removing the core cooler and such.. Here, I made a quick video.. 
 
Also.. sorry about the fingers and toes in the video... I was in a hurry and only have a phone to record with currently.
 

 
TLDR/W:
 
Put three plastic washers where the VRM heatsink is, and it will pull the heatsink closer and stop the scraping.  Do not set over 90% fan and it will not hit.

Sythro
Scarlet-Tech, this looks really promising.  I'm having the same issue with my kit and I'm hoping your fix does the trick.  What size did you get for the washers?  A label or something would be great. 

No idea honestly. They were in a massive stock if left over parts. Try an m2x.5mm washer. You do NOT need to remove the shroud. I was going to remove the entire kit and RMA, when I decided to try this. I would pull one standoff, or grab one from the kit, and just check it at the hardware store.

Remember, it will still hit if the fan is set above 90%. It flexes the fan blades just enough to barely rub