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Project: Aluminum Water Cooling Case

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Spotswood
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Sunday, April 17, 2011 10:30 PM (permalink)
This is a project/build log for an aluminum case designed specifically for a large water cooled rig, specifically:
  • 3 x 140x4 radiators
  • 1 140x3 radiator
  • 10-slot motherboard tray







Stay tuned!
#1

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    zophar
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    Re:Project: Aluminum Water Cooling Case Sunday, April 17, 2011 10:34 PM (permalink)
    SWEET!!!! I'd be interested in the cost of such a case.


    #2
    Spotswood
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    Re:Project: Aluminum Water Cooling Case Friday, April 22, 2011 4:11 AM (permalink)
    The basic frame of the case is done, which consists of .5x1-inch u-channel with its ends plugged with blocks (pictured in the first post), press-fitted and pinned with a #4 screw along with some 1-inch angle:






    The assembled case frame is too tall to fit in the camera frame.  hehe



    The frame looks kind'a "meh" until I bolt on the gorgeous anodized quarter rounds.



    #3
    Halo_003
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    Re:Project: Aluminum Water Cooling Case Friday, April 22, 2011 4:24 AM (permalink)
    Mind PMing me the cost of this case? Both materials and what you're charging? Always looking to expand my list of 10 slot cases.

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    #4
    farthestkris
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    Re:Project: Aluminum Water Cooling Case Friday, April 22, 2011 1:30 PM (permalink)
    ^ +1 if i could get a PM too please :) 4

     
     
     
    #5
    DMIINC
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    Re:Project: Aluminum Water Cooling Case Friday, April 22, 2011 3:19 PM (permalink)
    Very nice again.

     
    #6
    Stuey 1122
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    Re:Project: Aluminum Water Cooling Case Friday, April 22, 2011 4:28 PM (permalink)
    Looking excellent man, can't wait to see more!
    #7
    Spotswood
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    Re:Project: Aluminum Water Cooling Case Sunday, May 15, 2011 10:13 PM (permalink)
    The two shelves were cut from a .10-inch thick 5052 via my trusty router, a straight edge and a downcut spiral bit.


    At the back corners of the shelves, two .5x1-inch cutouts were routed out via a temporary router jig.



    The rounded inside corner left by the .5-inch flush router bit were filed square.


    FWIW, here's the difference in the thickness of the aluminum sheeting I use compared to everyone else.


    Finally, a mockup of the shelf inside the frame of the case:

     
    #8
    Krony
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    Re:Project: Aluminum Water Cooling Case Sunday, May 15, 2011 10:34 PM (permalink)
    This looks good, i too would be interested in pricing plz.


    #9
    {uZa}DOA
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    Re:Project: Aluminum Water Cooling Case Sunday, May 15, 2011 11:56 PM (permalink)
    Looking great so far! Can't wait til it's complete! Good luck with the build!!


    #10
    Spotswood
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    Re:Project: Aluminum Water Cooling Case Friday, June 03, 2011 4:47 AM (permalink)
    The 5.25-inch drive bay rails finally came back from a local fabricator.


    And a 140x4 rad arrived in the shop.


    #11
    Gone Cruising
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    Re:Project: Aluminum Water Cooling Case Friday, June 03, 2011 10:44 AM (permalink)
    WOW!! 33" tall WOW!!!!! I've been waiting for you to build this monster!!!!! I'll be sitting here admiring your progress as usual!!!

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    #12
    strife01013
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    Re:Project: Aluminum Water Cooling Case Friday, June 03, 2011 1:46 PM (permalink)
    Amazing!

    Case: Antec 1200 V3  Monitor: Samsung S27A550H 27" x2 (Dual Monitors)  MB: ASUS P8P67 Deluxe B3
    CPU:
    Intel i7 2600k 3.4GHz (OC'd @ 4.4GHz) & Corsair Hydro H60 CPU Cooler  HD: Samsung 840 Evo (250GB) SSD (C Drive) & WD Caviar 1TB 7200RPM x 2 (Storage)  GPU: EVGA 460GTX 1GB SC EE X2 SLI  RAM: Corsair Vengeance 16GB DDR3 1648MHz
    PSU: Corsair 850HX  Sound Card: HT Omega Claro Plus+  Speakers: Logitech 5.1 X-530  DVD Burner: ASUS DRW-24B1ST 
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    ASUS BW-12B1LT  OS: Windows 7 x64 Ultimate

    #13
    mcyhanick
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    Re:Project: Aluminum Water Cooling Case Friday, June 03, 2011 2:27 PM (permalink)
    I wish I could do with metal as I can with wood and acrylic. GLWP / can't wait to see it through completion!


    #14
    nickbaldwin86
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    Re:Project: Aluminum Water Cooling Case Friday, June 03, 2011 4:05 PM (permalink)
    WOW 3 - 4 x 140 WOW
     
    WATCHING!!!

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    #15
    Add3r
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    Re:Project: Aluminum Water Cooling Case Friday, June 03, 2011 8:32 PM (permalink)
    Very impressive work with the sky as the limit for the cooling potential.  I love it, solid fabrication and construction and excellent design! Good luck with this build and I will DEFINITELY be following this one to the very end, just like all of your other, truly stunning case builds.  

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    #16
    chris619
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    Re:Project: Aluminum Water Cooling Case Friday, June 03, 2011 9:31 PM (permalink)
    this is amazing when can we get pricing ? can't wait to see it fully built.




      
     
    #17
    Spotswood
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    Re:Project: Aluminum Water Cooling Case Saturday, June 04, 2011 4:06 PM (permalink)
    I won't lie to you...building these cases one at a time is expensive.  Someday I hope to build a small batch of 'em, but how many?
     
    PM sent.  
    #18
    seabigbear
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    Re:Project: Aluminum Water Cooling Case Saturday, June 04, 2011 4:14 PM (permalink)
    Want more pics!

    #19
    mcyhanick
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    Re:Project: Aluminum Water Cooling Case Sunday, June 05, 2011 1:38 PM (permalink)
    whats the thickness of the aluminum stock that you use?


    #20
    Spotswood
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    Re:Project: Aluminum Water Cooling Case Sunday, June 05, 2011 1:55 PM (permalink)
    mcyhanick

    whats the thickness of the aluminum stock that you use?

     
    .10 inch
    #21
    mcyhanick
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    Re:Project: Aluminum Water Cooling Case Sunday, June 05, 2011 3:12 PM (permalink)
    oh ok, thought that was just the brackets. Nice man, can't wait to see the build progress unfold!


    #22
    Sum1uNo83
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    Re:Project: Aluminum Water Cooling Case Monday, June 06, 2011 0:01 PM (permalink)
    very nice so far. looking forward to more pics.

                                           
                                                               
    #23
    v1ral
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    Re:Project: Aluminum Water Cooling Case Monday, June 06, 2011 0:05 PM (permalink)
    Question.
    How did you make those "end blocks" for the pieces?
    I was scouring the net for some kind of case build of this nature to follow for my pedestal I want to build for my HAF 932*so I don't buy a case that I don't need :P.
    I have the measurements that I want for the pedestal, but to make a frame for it has gotten me baffled,
     


    #24
    Spotswood
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    Re:Project: Aluminum Water Cooling Case Monday, June 06, 2011 0:11 PM (permalink)
    v1ral

    Question.
    How did you make those "end blocks" for the pieces?
    I was scouring the net for some kind of case build of this nature to follow for my pedestal I want to build for my HAF 932*so I don't buy a case that I don't need :P.
    I have the measurements that I want for the pedestal, but to make a frame for it has gotten me baffled,


    Easy.  I just cut some flat bar, drilled a hole and pinned them inside the u-channel with a flathead screw.  Since then, I now pin the blocks with split pins.  For more build techniques see another log of mine here
    #25
    v1ral
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    Re:Project: Aluminum Water Cooling Case Monday, June 06, 2011 0:14 PM (permalink)
    Holy mackeral..
    Just what I was looking for.
    How hard is it to implement one of those motherboard trays onto a home made panel?
    Only that would hinder this for me is my lack of tools haha.
    How much would you charge for making a simple Cube structure just frame, I can assemble it when it arrives
    Say 14"x22"x10", W x D x H, and in inches
    post edited by v1ral - Monday, June 06, 2011 0:31 PM


    #26
    DivinEvil
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    Re:Project: Aluminum Water Cooling Case Monday, June 06, 2011 0:53 PM (permalink)
    Looking forward to this build.
    #27
    Spotswood
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    Re:Project: Aluminum Water Cooling Case Monday, June 06, 2011 2:31 AM (permalink)
    Next up is to cut the front sheet.


    In order to cut-out all of the openings for the 5.25-inch drives accurately, a custom router template is required.  I used .5x1-inch u-channel and .25x1.25-inch flat bar to frame the openings on .5-inch particle board.


    The aluminum bits guided my flush trimming router bit.


    The aluminum bits were removed and the particle board template was used to cut the .10-inch thick aluminum sheet.



    Now I just need to square all of the corners and cut to width.  Ugh.
    #28
    Hypn0t1q79
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    Re:Project: Aluminum Water Cooling Case Monday, June 06, 2011 2:59 AM (permalink)
    Thats An Awsome Case.
     
    Where In NH are you from?


    #29
    Spotswood
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    Re:Project: Aluminum Water Cooling Case Monday, June 06, 2011 3:01 AM (permalink)
    Hypn0t1q79

    Thats An Awsome Case.

    Where In NH are you from?

     
    Thanks!   I'm in Nashua.
     
     
    #30
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