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Project: Aluminum Water Cooling Case

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dhruvdas2000
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Re:Project: Aluminum Water Cooling Case Monday, June 06, 2011 4:30 AM (permalink)
Thats sick work!...you should start a side job building cases for us who want it...
#31
Spotswood
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Re:Project: Aluminum Water Cooling Case Monday, June 06, 2011 4:47 AM (permalink)
dhruvdas2000

Thats sick work!...you should start a side job building cases for us who want it...

 
This is a commissioned build.  :)
 
 
#32
Hypn0t1q79
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Re:Project: Aluminum Water Cooling Case Monday, June 06, 2011 8:58 PM (permalink)
Spotswood

Hypn0t1q79

Thats An Awsome Case.

Where In NH are you from?


Thanks!   I'm in Nashua.



 
Ahh Im a fair bit north. Up By Wolfeboro 
 
nice to see someone else from NH 


#33
Spotswood
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Re:Project: Aluminum Water Cooling Case Sunday, June 26, 2011 8:04 PM (permalink)
"Life" had gotten in the way of this project for a few weeks, but I've managed to fabricate the inner and outer sheets of the front panel.  It took me 5 hours to square-off all of the inside corners.

#34
HeThing
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Re:Project: Aluminum Water Cooling Case Sunday, June 26, 2011 9:38 PM (permalink)
I must say I admire your modding skills!

#35
terrisorian
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Re:Project: Aluminum Water Cooling Case Monday, June 27, 2011 6:49 AM (permalink)
I got a question I'm building a similarly sized case out of aluminum as well and was concerned about the integrity of the thing as I do carry my computer around occasionally (Its a great workout routine btw). How much weight/strength of the case is attributed to the side panel? 
 
P.S. Mind taking a look at my build I'm guessing you have A LOT more experience then me at case building and I would love your input.
post edited by terrisorian - Monday, June 27, 2011 7:01 AM

#36
Spotswood
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Re:Project: Aluminum Water Cooling Case Monday, June 27, 2011 12:13 AM (permalink)
terrisorian

I got a question I'm building a similarly sized case out of aluminum as well and was concerned about the integrity of the thing as I do carry my computer around occasionally (Its a great workout routine btw). How much weight/strength of the case is attributed to the side panel? 

P.S. Mind taking a look at my build I'm guessing you have A LOT more experience then me at case building and I would love your input.

If the frame of the case isn't strong/rigid there's no hope of getting the side panels on/off repeatedly and accurately.  But then again, I don't think I would move a completed rig with the side panels off.
 
Your case looks awesome and plenty strong to me.    Good luck!
 
#37
Spotswood
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Re:Project: Aluminum Water Cooling Case Sunday, July 03, 2011 3:01 AM (permalink)
Back sheet cut to width, height and the hole for the 10-slot motherboard tray routed out.




#38
Spotswood
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Re:Project: Aluminum Water Cooling Case Monday, July 11, 2011 0:40 PM (permalink)
The inner and outer front sheets, cut to final length.



#39
Little Sister
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Re:Project: Aluminum Water Cooling Case Monday, July 11, 2011 1:32 AM (permalink)
very nice

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#40
IstBarP
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Re:Project: Aluminum Water Cooling Case Monday, July 11, 2011 8:42 AM (permalink)
very nice indeed! :).. 
 
i will stay tuned since this is awesome! :)


#41
Gone Cruising
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Re:Project: Aluminum Water Cooling Case Monday, July 11, 2011 8:59 AM (permalink)
Looking good Rich!!!!

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Kustom Case
 
https://www.heatware.com/u/67033/to
 

 
 
 
 
#42
Spotswood
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Re:Project: Aluminum Water Cooling Case Saturday, July 16, 2011 0:17 PM (permalink)
Shelves!

#43
Spotswood
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Re:Project: Aluminum Water Cooling Case Monday, July 18, 2011 2:03 AM (permalink)
The 5.25-inch drive bay rails:






#44
hutt132
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Re:Project: Aluminum Water Cooling Case Monday, July 18, 2011 4:03 AM (permalink)
Looking sweet. How much do you think it will weigh when it is completed?

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#45
thevindictives2
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Re:Project: Aluminum Water Cooling Case Friday, July 22, 2011 1:52 AM (permalink)
nice custom work... Market those bad boys.
#46
seth89
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Re:Project: Aluminum Water Cooling Case Saturday, July 23, 2011 1:15 PM (permalink)
nice, build me one too!


#47
20194700474100
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Re:Project: Aluminum Water Cooling Case Saturday, July 23, 2011 4:15 PM (permalink)
Looking good Spots!
#48
Spotswood
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Re:Project: Aluminum Water Cooling Case Saturday, August 06, 2011 6:33 PM (permalink)
I bolted the 5.25-inch drive rail assemblies to the front inner sheet.



Note how the extra deep rails will completely hide the drives and cables.



Another design benefit of the front air duct is hiding all of the mounting hardware.


 
#49
Clergy
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Re:Project: Aluminum Water Cooling Case Saturday, August 06, 2011 8:12 PM (permalink)
Looks great so far!!


#50
akacinna
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Re:Project: Aluminum Water Cooling Case Sunday, August 07, 2011 1:31 AM (permalink)
That's some high quality work there man! I can vouch for Spotswood. I had him build a highly-unique eco-friendly m-ITX case awhile back and it came out great. It was an especially challenging build since I had him use recycled materials and paper made from Elephant poop.
#51
Spotswood
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Re:Project: Aluminum Water Cooling Case Monday, August 08, 2011 0:26 PM (permalink)
Thanks Nicholas!
 
 
Two cutouts were routed out of the back sheet for the bottom mounted PSU (left hand side of the pic) and intake fan, and two intake fans up top.

Eventually, some "adapter plates" will be mounted over the two cutouts.

To attach the MB tray to the back sheet, four PEM cinch nuts were pressed into the interior side of the .10-inch thick aluminum sheet.  I love these nuts because they make quick work out of adding some threads to sheet metal.




#52
Blackhawk567
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Re:Project: Aluminum Water Cooling Case Monday, August 08, 2011 0:31 PM (permalink)
I'm definitely looking forward to seeing the final product! It's turning out freaking amazing!
#53
Spotswood
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Re:Project: Aluminum Water Cooling Case Monday, August 08, 2011 0:39 PM (permalink)
Blackhawk567

I'm definitely looking forward to seeing the final product! It's turning out freaking amazing!

 
Thanks!  She's going to be an impressive beast.  
 
#54
BlackArtz5133937
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Re:Project: Aluminum Water Cooling Case Monday, August 08, 2011 0:43 PM (permalink)
Wonder how much this rig is gonna weigh. That's some heavy work you're doing there. Nice rig.


#55
bradrcfii
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Re:Project: Aluminum Water Cooling Case Monday, August 08, 2011 12:40 AM (permalink)
Please put my name on the list if you decide to build a batch.

Brad

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#56
slickric
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Re:Project: Aluminum Water Cooling Case Monday, August 08, 2011 7:46 PM (permalink)
{uZa}DOA

Looking great so far! Can't wait til it's complete! Good luck with the build!!


That makes 2 of us!!!


#57
bobmac606
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Re:Project: Aluminum Water Cooling Case Tuesday, August 09, 2011 10:39 AM (permalink)
She is going to be the Belle of the Ball when you finish.  What color will you apply or did I miss that thread?
#58
Spotswood
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Re:Project: Aluminum Water Cooling Case Tuesday, August 16, 2011 5:37 AM (permalink)
Another awesome feature of this case is the "false" back, which is simply a sheet of aluminum between the removable back panel and the motherboard tray.  The "false" back prevents the case from racking and is the primary cable management feature.  In this case, the "false" back consists of three pieces of .10-inch thick aluminum.  
The sheets that make-up the "false" back are threaded along the top via PEM nuts.  Fastening them to the top support beam is simplified via the addition of slots routed out of the support beam.  These  allow the hex wrench to be raised into position as the socket cap screws are driven into the sheet.





Along the bottom, the sheets are fastened to some 1/2-inch angle.


#59
Spotswood
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Re:Project: Aluminum Water Cooling Case Saturday, September 03, 2011 8:39 PM (permalink)
Top and bottom sheets cut.  Still needs to be fastened though.

 
#60
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