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Scratch Build - 5.25 Bay Res; 1 and 2 bay

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mcyhanick
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Thursday, August 25, 2011 8:10 PM (permalink)
I designed to spec and rendered both of my res's for 5.25" bays. I made a 2 bay and a single bay option. The front will be brushed aluminum, probably either black or silver. Main material is 3/8" cast acrylic. Will mount using brass threaded inserts.
 
  • Top and Bottom = 1/4" Cast Acrylic
  • Front, Back and Sides = 3/8" Cast Acrylic
  • Decorative Plate = 1/8" 6061-T6 Aluminum (natural silver or anodized black)
 


post edited by mcyhanick - Saturday, August 27, 2011 1:58 AM


#1

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    yellow__fever
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    Re:Scratch Build - 5.25 Bay Res; 1 and 2 bay Thursday, August 25, 2011 8:11 PM (permalink)
    If I may, I'd suggest a thread at the top so you can slide the bay res out and fill it from there. Very nice renders though!

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    #2
    mcyhanick
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    Re:Scratch Build - 5.25 Bay Res; 1 and 2 bay Thursday, August 25, 2011 8:13 PM (permalink)
    the center hole in the rear will serve as a internal fill port. I could also add an extra hole on top. Even with extra holes, could always use threaded plugs.
     
    I'll kick that idea around, thanks!


    #3
    loveha
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    Re:Scratch Build - 5.25 Bay Res; 1 and 2 bay Thursday, August 25, 2011 8:34 PM (permalink)
    mcyhanick

    the center hole in the rear will serve as a internal fill port. I could also add an extra hole on top. Even with extra holes, could always use threaded plugs.

    I'll kick that idea around, thanks!

    Definitely a hole on top.

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    HeThing
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    Re:Scratch Build - 5.25 Bay Res; 1 and 2 bay Thursday, August 25, 2011 8:35 PM (permalink)
    Looks awesome.. Du you plan on making a res with a pump installed inside?

    #5
    mcyhanick
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    Re:Scratch Build - 5.25 Bay Res; 1 and 2 bay Thursday, August 25, 2011 8:47 PM (permalink)
    hething

    Looks awesome.. Du you plan on making a res with a pump installed inside?

    glad you mentioned that, I may be making a double with the pump mounted in the rear of the res. Suppose water into the pump, pumping into res constantly filling res and out some other hole. Not sure yet. See how these non-pump models work out during assembly.
     
    Probably use a MCP655 pump
     

    post edited by mcyhanick - Thursday, August 25, 2011 9:04 PM


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    seth89
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    Re:Scratch Build - 5.25 Bay Res; 1 and 2 bay Friday, August 26, 2011 0:17 PM (permalink)
    ooooo making it yourself, well good luck. thats going to be very cool.
    are you going to do clear or are you going to pick a color.
    post edited by seth89 - Friday, August 26, 2011 0:19 PM
    #7
    mcyhanick
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    Re:Scratch Build - 5.25 Bay Res; 1 and 2 bay Friday, August 26, 2011 0:34 PM (permalink)
    clear, i could also do smoke... not sure yet


    #8
    mcyhanick
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    Re:Scratch Build - 5.25 Bay Res; 1 and 2 bay Friday, August 26, 2011 1:57 PM (permalink)
    I may be picking up some acrylic today and start making a prototype! Also, I updated the renders to reflect adding a hole in the top; as suggested.


    #9
    mnparadox
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    Re:Scratch Build - 5.25 Bay Res; 1 and 2 bay Friday, August 26, 2011 2:09 PM (permalink)
    Looks great!
     
    If I may offer a suggestion...  on the 2-bay res, add some slots down each side so it can be slid into "tool free" bays that have the little tabs that stick out to support the devices that are installed.  I've run into issues with several bay devices that don't have the slots and it makes things extremely difficult.
     
    Again, looks fantastic!
    #10
    mcyhanick
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    Re:Scratch Build - 5.25 Bay Res; 1 and 2 bay Friday, August 26, 2011 2:15 PM (permalink)
    On your tabs... Are they where the screw holes would be? On my Lian-Li case, I have a tool free bay where it has a bar that has a tab that protrudes in the bay area. That tab goes right in the screw hole.
     
    The size of the single bay is exactly the same size width and height wise as a DVD drive. I stole the dimensions from that :-)


    #11
    mnparadox
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    Re:Scratch Build - 5.25 Bay Res; 1 and 2 bay Friday, August 26, 2011 2:33 PM (permalink)
    The tabs are on the sides of the bays, but actually go under the device to hold it up when the tool-free retention system is engaged in the screw holes.
     
    Here's a bad pic from the front of my Storm Scout where I have an H50 rad/fan mounted in front.  On the right hand side, next to the fan, you can sort-of see the horizontal tabs laying flat that would be under a single drive/device/res but gets in the way if you were inserting a dual-bay item...
     
     
    I can take a better pic when I get home from work.  I currently have the rad/fan removed for mods so the bay area is empty.  I can provide a better shot to explain what I'm talking about.
     
    EDIT:  Found this pic online.  You can see how the tabs lay flat and stick into the bays (this shows one tab above a SSD mounting tray in a Storm Scout).  There are tabs like that on each side for every bay slot.
     

    post edited by mnparadox - Friday, August 26, 2011 2:38 PM
    #12
    mcyhanick
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    Re:Scratch Build - 5.25 Bay Res; 1 and 2 bay Friday, August 26, 2011 2:42 PM (permalink)
    I see what you are referring to. I believe there would be no problem with the single bay version but in between the holes on the double bay design I should probably mill out a notch down the side.
     
    Since this doesn't seem to be an industry standard, per say, I better just make a nice "guess" as to the depth and height of the notch.


    #13
    mnparadox
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    Re:Scratch Build - 5.25 Bay Res; 1 and 2 bay Friday, August 26, 2011 2:52 PM (permalink)
    The location of the tab is directly under anything you put into a single bay.  It's a support tab... so if you put a DVD drive in one bay, it would actually sit/rest right on top of the tab.  Take the height of your single bay res, subtract it from the top of your dual bay res, and there's the horizontal measurement for the slot.  Add 1/16th of an inch to each side for a 1/8th inch total gap and you'll be all set.  As for the width of the tab, I'd guesstimate it at no more than 1/4 inch.
    #14
    mnparadox
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    Re:Scratch Build - 5.25 Bay Res; 1 and 2 bay Friday, August 26, 2011 2:59 PM (permalink)
    Here's an example of an XSPC dual bay res that has the notches.
     
    #15
    mcyhanick
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    Re:Scratch Build - 5.25 Bay Res; 1 and 2 bay Friday, August 26, 2011 4:44 PM (permalink)
    here is how I modified the design to include the notch from the sides. Its roughly 1/2 the distance in depth of the overall thickness, not to compromise the side wall.
     



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    mnparadox
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    Re:Scratch Build - 5.25 Bay Res; 1 and 2 bay Friday, August 26, 2011 4:56 PM (permalink)
    Awesomeness!
    #17
    mcyhanick
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    Re:Scratch Build - 5.25 Bay Res; 1 and 2 bay Friday, August 26, 2011 7:39 PM (permalink)
    what would you guys think that if it wasn't affixed to the front with adheasive, instead having a screw protruding out the front, like the lamptron fan controllers...
     



    #18
    mnparadox
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    Re:Scratch Build - 5.25 Bay Res; 1 and 2 bay Friday, August 26, 2011 7:46 PM (permalink)
    I don't mind having screws in the front really.  As long as the plate is the same size as the actual res and not fractions of an inch larger like the XSPC faceplates.  That slight difference in size really causes problems lining things up with front covers and other devices.
    #19
    mcyhanick
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    Re:Scratch Build - 5.25 Bay Res; 1 and 2 bay Friday, August 26, 2011 11:48 PM (permalink)
    I made the plate the size of the front bezel of a dvd drive for the single bay one.
     
    I struck out at a local supply, I will have to order my acrylic. Oh well, few days won't hurt. I may have some aluminum around to use to make a bezel for the prototype. 


    #20
    yellow__fever
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    Re:Scratch Build - 5.25 Bay Res; 1 and 2 bay Saturday, August 27, 2011 1:58 AM (permalink)
    Looks awesome, looking forward to a prototype!

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    mcyhanick
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    Re:Scratch Build - 5.25 Bay Res; 1 and 2 bay Saturday, August 27, 2011 3:04 AM (permalink)
    well, its gonna cost me about 100 bucks to get the supplies to make these res's. That's due to the cost of the materials themselves and the solvent that basically weld's acrylic together, as well as the tap and drill for the pipe thread for the g 1/4 spec.
     
    gotta sweet talk the wife in letting me get this stuff :-)


    #22
    theo472
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    Re:Scratch Build - 5.25 Bay Res; 1 and 2 bay Saturday, August 27, 2011 1:39 PM (permalink)
    Lets hope the one time you win with your wife is this time!

     
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    #23
    mcyhanick
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    Re:Scratch Build - 5.25 Bay Res; 1 and 2 bay Friday, September 02, 2011 6:16 PM (permalink)
    I created a website for the reservoirs, http://www.acrylicase.com and I also created a single bay fan device that has 3 server grade fans in it behind a nice cover plate that will blend in with most cases.
     
    I should begin making the prototypes soon. We shall see how they turn out, 1st go around. 


    #24
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