marti123
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Re:TRON Lightcycle
2011/03/20 02:54:27
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looking forward to this build
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Re:TRON Lightcycle
2011/03/20 03:50:57
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Im a big tron fan, if you finish this, you will be my hero!
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2ScoopsofBwise
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Re:TRON Lightcycle
2011/03/20 05:23:29
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Wow that is gonna look awesome when it's done. Really look forward to more updates :)
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RaMansell
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Re:TRON Lightcycle
2011/03/20 05:23:48
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Thank you for the time you are taking to illustrate how you are doing this. I'm taking notes and learning a lot. Good work so far!
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Re:TRON Lightcycle
2011/03/20 05:40:24
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can you take a break from building this sweet case and build a time machine instead so u can speed things up to when ur done with the case? I cant wait to see it! looking great so far man.
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Boddaker
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Re:TRON Lightcycle
2011/03/20 19:50:27
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lol thanks guys. Here's part 2 of the fairing creation: Here is the Plasti-Paste II from Smooth-On. It comes as part A and part B, and you mix it 1 parts to 2, respectively.  Opening up part B, the paste.  After doing some calculations, I figured out the volume of my mold, then converted to fluid ounces to get the total amount of mixture I needed. Here I'm measuring out 2 parts paste.  Transferred that to a larger mixing container. This stuff is thick! No sag whatsoever, which makes it great for applying to vertical surfaces.  Measuring out 1 part liquid hardener.  Thoroughly mixing the two parts together. This stuff normally has a 10 minute pot life, but due to the cold weather, that was greatly extended. Took about four times as long to set up, which actually worked in my favor, allowing me to take my time getting it onto the mold and smoothed out.  After applying a mold release agent (seen in the first pic), I troweled the paste onto the mold.  After about 40 minutes, it had set up to a hard plastic.  I repeated the process for the other side, and in a few hours I should be able to demold them.  Having coated the foam with the mold release, it should be easy to pop it out of the mold. I don't want to destroy the foam if I don't have to, just in case I need to make another set of fairings later. Once out of the mold, I'll need to clean up the edges a bit, and start smoothing out the top surface. I should be getting the acrylic parts in this week, so once they arrive, I can see how these fit, and find out if my template measurements were accurate! :worried:
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Re:TRON Lightcycle
2011/03/20 20:02:39
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subbed :D can't wait for the final build :D that's so awesome man.
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I_Know_God
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Re:TRON Lightcycle
2011/03/20 21:13:16
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=O i wonder how you are going to paint this sucker. this mod is going to top the charts its so awesome
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Boddaker
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Re:TRON Lightcycle
2011/03/21 10:02:31
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Thanks guys! I_Know_God =O i wonder how you are going to paint this sucker. this mod is going to top the charts its so awesome Most of the bike will be cut from gloss black acrylic, so no need to paint them. These fairings will have to be painted to match, and once I get them smoothed out, it will just be a matter of priming and painting them with automotive 2-stage acrylic enamel.
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Boddaker
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Re:TRON Lightcycle
2011/03/21 10:14:22
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Demold time! So despite the use of a mold release spray, the fairings were still reluctant to come out of the mold. So I had to persuade them a bit. First I cut part of the outer cardboard wall away to expose the mating surface of the foam.  Then, using a hacksaw blade by itself, I worked it in underneath the parts to get them separated.  Success!  Not too shabby, but it still needs some work before they will be bike-worthy.  The underside. My integrated tabs idea didn't go over too well with the Plasti-Paste lol.  And all four parts demolded.    The fairings are pretty flexible and prone to cracking (don't ask me how I know lol), so they will need to be reinforced. Smooth-On recommends a thickness of at least a 1/4" for optimum strength, but I fell short of that with these pieces. I have a solution for this though, and it will also solve the mounting problem too, since my tabs were pretty much non-existent. I will run a piece of 1/4" acrylic the whole length of the fairing underneath that will add strength, and serve as a mounting surface as well.
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evganerd
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Re:TRON Lightcycle
2011/03/21 13:05:47
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Very cool! Now all you need is the Tron keyboard and mouse combo from Razer.
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kdbrown5
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Re:TRON Lightcycle
2011/03/23 00:18:30
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In, can't wait to see this complete!
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Alucard666
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Re:TRON Lightcycle
2011/03/23 02:13:31
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Nice dude. I love the way its turning out. great job. people here are so talented...
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Boddaker
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Re:TRON Lightcycle
2011/03/24 22:57:56
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evganerdVery cool! Now all you need is the Tron keyboard and mouse combo from Razer.
I have seen those. They look pretty cool and would definitely be a sweet addition to this project. I'll have to see if I can afford them when the time comes. Afterburner Hey man... I thought you had been building a small version. Not this!!!  
Parker Brothers rock! I watched all their vids on the making of their TRON bike, and actually did glean some cool ideas from them. Thanks kdbrown and Alucard!
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Boddaker
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Re:TRON Lightcycle
2011/03/24 22:59:56
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Got the acrylic parts in today! 3 boxes worth lol. I couldn't wait to get home and dig into them. Here they all are spread out on my desk. The pieces with blue coating is the gloss black acrylic, and the ones with the tan coating are the blue transparent pieces. Looks like everything is present and accounted for.  Hmmm, should I put it all away now? Heck no! I gotta see how this all fits together! So I immediately start fitting the tubes into their wheel positions. You can also see the slots I made for the cross sections.  Here is one of the cross sections in place. This piece will also hold two 120mm fans.  I slide on another rib piece...  ...Oops! forgot the center rib that goes in between the other two.  This shows the cutouts for the power supply.  Why not put the psu in too!  And the other cross section in place.  Now you can see the interior enclosure taking shape.  Might as well add the rest of the pieces on this side: window piece, wheel discs of varying sizes, and the IO plate at the bottom of the center enclosure.  Here's a close up of all the layers on one side of the wheel. I got them roughly spaced where they're supposed to be, at 3/4".  So I'm gonna be pretty busy this weekend, now that I have all the parts. Can't wait to get to it. I wish I could call in sick tomorrow lol!
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Bkatt
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Re:TRON Lightcycle
2011/03/24 23:16:01
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Wow coming along really nicely!
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2ScoopsofBwise
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Re:TRON Lightcycle
2011/03/25 01:05:56
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Really looking good now.
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Animal67
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Re:TRON Lightcycle
2011/03/25 13:42:13
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This is just to freaking cool. I want MORE!!! Give me MORE!!!
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The_Stoop_Kid
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Re:TRON Lightcycle
2011/03/25 14:35:42
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Gonna be powerful and awesome looking! Great job so far man!
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Boddaker
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Re:TRON Lightcycle
2011/03/28 10:50:29
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Thanks guys. Got more work done on the fairings over the weekend. Looking at the various reference pics I found online, I was able to determine the basic shape of the front fairings.   And since I had the bike parts mocked up, I could place the fairings onto the bike and see how they fit. I had purposely made them wider than they needed to be, so I could cut them down to the exact size.  Cutting the fairings. The foam plug was once again utilized to hold the pieces in place.  Pulling the excess away  Transferring to the other side, mirroring the shape.  Both cut and back on the bike.   After a few adjustments to the cuts so they matched up perfectly, I began the smoothing process. I started by knocking the rough, bumpy surface down with the belt sander.  Once I got it down flat, it was time to add body filler. For a glob of bondo this size, I needed about 3" of hardener.  Gave each piece a good coat of filler, and went a little thicker in the areas where the fairings were a little thin to even it up.  Skipping ahead past the sanding, application of a second skin coat of filler and more sanding, I still needed to fill some minor pin holes and low spots with glazing putty.  After letting that dry and sanding it smooth, the fairings were brought in once more for a fit on the bike.   A close up of the surface. I still need to round the corners a bit more on the left side, to match the right. Other than that, it's pretty much ready for some primer.  I think I'll get the mounting pieces on the bottom of the fairings first before I start priming though. I might be able to tackle that tonight.
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atfrico
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Re:TRON Lightcycle
2011/03/28 17:24:46
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Yeah!!!! It is coming together real nice  . The plastic material looks like baby food  before it dries. I definitely would like a pic when it is done to have it as a Wallpaper.
Those who abuse power, are nothing but scumbags!  The challenge of power is how to use it and not abuse it. When you abuse it, it reverses on you and it hurts you.The abuse of power that seems to create the most unhappiness is when a person uses personal power to get ahead without regards to the welfare of others, people are obsessed with it. You can take a nice person and turn them into a slob, into an insane being, craving power, destroying anything that stands in their way.
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unhappyelf
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Re:TRON Lightcycle
2011/03/28 20:09:13
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This thing is looking sweet can't wait for the next update
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I_Know_God
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Re:TRON Lightcycle
2011/03/28 20:48:12
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yeah this is freaking awesome!, thanks for the video too, thats some pretty good stuff
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Re:TRON Lightcycle
2011/03/28 23:11:24
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I really can't wait to see this finally built/complete. Good luck!
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lewis907
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Re:TRON Lightcycle
2011/03/29 11:25:48
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Thats awsome, cant wait to what this turns out as a finished product!! Might even inspire some people to try a totally custom case build.
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StormBeforeDawn
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Re:TRON Lightcycle
2011/03/29 12:05:35
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Looks sharp so far. I am looking at making a custom case of my own, and have been looking around here for ideas and building techniques. I found his Trident build, but I couldn't find his SGU build. Anyone got a link for it?
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Boddaker
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Re:TRON Lightcycle
2011/03/29 14:17:41
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StormBeforeDawn Looks sharp so far. I am looking at making a custom case of my own, and have been looking around here for ideas and building techniques. I found his Trident build, but I couldn't find his SGU build. Anyone got a link for it? Thanks Storm. I think my Battlestar Galactica log (if that is what you are referring to) got lost when EVGA switched to the new forum. But you can go to my website to see the build progress.
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StormBeforeDawn
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Re:TRON Lightcycle
2011/03/30 07:43:20
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Yeah, that was the one that I had been referencing. The build logs are fascinating, I learned a lot going through them. I particularly liked the mystique case. How much do these cases cost roughly, just trying to get a rough picture for how much this would cost when I do my custom case
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Alucard666
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Re:TRON Lightcycle
2011/03/30 07:51:57
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Cool man, hope to see more soon.
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