So, I contacted EVGA support regarding the problem with my replacements and get this reply:
"I sincerely apologize for any inconvenience this matter has caused. Unfortunately the unit that was sent in for replacement passed testing there for another unit was pulled and fully tested for full functionality to insure you should not be running into the same problem. If the same issue persists with two completely different cards there might be a problem with the system. At this point i would highly recommend testing the unit in another system or test another card in your system in order to verify the system is causing issues".
As I am pretty certain it's not a problem with my system as this thread suggests I did a bunch of testing and come up with this response to the EVGA support ticket:
Ok. I just finished 2 hours of extensive testing.
I used the above system (Asus RVE 3570k, EVGA GTX 680 FTW+ SLI, 32GB Corsair Dominator Platinum 1866, EVGA Nex 1500, WIN8x64) with the 314.07 Nvidia drivers. GPU settings were stock speeds. Nvidia control panel Power Management Mode was set to "Prefer Max Performance". Vsync is off. Here is how I did it.
Note, GPU1 is serial xxxxxxxxxxxxx278, GPU2 is xxxxxxxxxxxxx279
1. Ran the cards in SLI and started the Valley benchmark. 2 of the first 4 scenes resulted in GPU1 power usage spiking to 278%, while the GPU core drops to 324MHz. Started Crysis 3. The same problem.
2. Disabled slot 1, ran GPU2 in slot 3. Ran the Valley benchmark through several passes without a problem. Ran Crysis 3 without a problem for 20 minutes.
3. Disabled slot 3, enabled slot 1 and ran GPU1. Ran Valley, and experienced the same problem in 3 of the first 5 scenes.
4. Slot 1 enabled, slot 3 disabled as test #3. Switched the GPU power connectors of the 2 video cards to rule out PSU problems. Ran GPU1. The same performance drop as in tests 1 and 3.
5. Swapped video cards between slots 1 and 3. Slot 1 is enabled, 3 disabled. Ran GPU2 in slot 1 without a problem in Valley.
6. Disabled slot 1, enabled slot 3, ran GPU1 in Valley. Experienced the same problem in 4 of the first 6 scenes.
7. Removed GPU1 and installed in a EVGA x58 FTW3 motherboard. Intel I7 930, 12GB Memory, Windows 7x64, Corsair HX850 PSU. 314.07 drivers. Ran Valley and experienced same problem in 4 of the first 5 scenes.
8. Ran GPU2 in same without issue.
It is most definitely a bad card.
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Will keep you guys posted.
post edited by jrees - 2013/03/19 14:05:31