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Cosmos Cruizer - Finally Complete!

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Chrome-M-Dragon
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Re: Cosmos Cruizer - Fan Shrouds, among other things 2014/03/21 09:43:56 (permalink)
Yeah well, awesome stuff man. You ever make a case and think hmm, I could put this into production! I mean, you could make some serious cash! :P

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40Water
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Re: Cosmos Cruizer - Fan Shrouds, among other things 2014/03/22 03:47:04 (permalink)
Excellent work you do.. would love to drop one of my Fiero's off and have you add a few body mods.
 
Looking forward to the finished product.. 
Boddaker
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Re: Cosmos Cruizer - Fan Shrouds, among other things 2014/03/24 09:59:00 (permalink)
Finished heat-bending all the flame grills over the weekend.

Here's one of the shrouds with the grills in place.  Haven't glued them in yet.


Placed both shrouds on the 240mm rad for a look-see...


Other side...




I also made a flame grill for the back panel..


The idea is to have these grills integrated into the shrouds/panel so there will be no seams.  Should look pretty cool after everything's painted.


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Re: Cosmos Cruizer - Fan Shrouds, among other things 2014/04/06 19:20:19 (permalink)
Been doing a lot of little piddly things over the last week, including some wiring, more sanding, radiator tab mounting, and remaking the rear IO panel trim piece. Yep, once again I have to re-do something I already did.  This time, due to spacial concerns, I had to revise the port positioning, which meant cutting a whole new trim piece.  :x

But enough of that, let's show something I did get accomplished...

I posted earlier about the SSD mounting system I came up with...




Here is the bracketry that will hold the mount to the fiberglass panel.  I'm using flush-mount alan socket screws from the other side that screw into the threaded brackets.


I sanded down the mounting piece, as it will be painted to match the case.


The SSD drives are fastened on utilizing their top-face mounting holes.




A look from underneath shows the mounting screws for the SSD's.


The whole mounting assembly is screwed to the brackets via two flush mount screws on each side.




The cutout lettering in the center will have a UV orange backing, and it will be lit from inside.

Now back to the cabling debacle...
notfordman
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Re: Cosmos Cruizer - Fan Shrouds, among other things 2014/04/06 21:30:59 (permalink)
Wow, you have so many great ideas to act on. Will the flames be edge lit or lit up by the fans? They look fantastic!!! Really coming along now, can't wait to see what you do with the spark plug boots and connectors! Thanks for the update.
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Re: Cosmos Cruizer - Fan Shrouds, among other things 2014/04/06 21:59:51 (permalink)
notfordman
Wow, you have so many great ideas to act on. Will the flames be edge lit or lit up by the fans? They look fantastic!!! Really coming along now, can't wait to see what you do with the spark plug boots and connectors! Thanks for the update.



Thanks!  The flames will probably be edge lit, since the orange led fans do little to illuminate them.  I'll lay a UV led strip below the flames and see how they look.
 
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Re: Cosmos Cruizer - Fan Shrouds, among other things 2014/04/15 11:37:08 (permalink)
Getting all the cable routing sorted.  I ran into an issue involving the cables from the power supply and the IO port cables.  It seems they both want to occupy the same space.  Of course I brought this on myself back when I relocated the power supply and mounted it vertically, then positioned the IO port where I thought it looked the best on the back panel, which just happened to be directly above the PSU.  So now I get to figure out a way to make it work, while still looking decent.

Well, first thing I did was simplify the IO port.  There were just too many things to deal with.  Of course, removing things that had corresponding holes in the IO plate meant that I had to make another one with less holes.  I'll show a before/after shot of the face plates later.

One of the things I omitted from the IO plate was the psu's power plug.  It has a lot of wiring and electrical do-dads stuck to it that I just don't have room for.  So I re-relocated it...

The power plug should be as low as possible on the back of the case anyway, so I found a suitable spot to flush-mount it into the back of the side panel.


After tracing the plug onto the panel, I cut it out and worked the edges until the plug fit nice and snug.


Then I cut a corresponding hole in the frame so all the attachments clear.


Now there's room for everything.  And I can easily mount the grounding wire to the frame.


Fast forward past all the gluing, drying, bondoing, sanding, and priming...






Next up I'll show the rest of the IO cabling and the simplified plate.
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Re: Cosmos Cruizer - Fan Shrouds, among other things 2014/04/22 09:58:24 (permalink)
Not much progress over the Easter weekend since I was out of town, but here are a few pics of the cabling and new IO plate...

I got these short USB 3.0 extension cables to run from the motherboard to the back panel.  But one end must be modified into an angled plug.


So the rubber casing was stripped away, exposing the wax underneath...


using my heat gun, the wax is easily melted, and becomes clear.


Then I just scraped most of it off the wiring so I could bend the USB port over creating my angle plug.


I proceeded to apply the same treatment to the other 3 USB cables, as well as two HDMI cables, and hot-glued them into place behind the back panel.  Here you can also see the two DVI cables which were stripped of their gigantic white casings, and the back of the PSU power switch (top left) with extended wiring.  Also hidden behind the usb cables is the ethernet adapter.  I know this doesn't look pretty, but it will be all covered up in the end. :)


And here is what hopefully will be the final IO plate.


What the heck is going on here??  SSD watercooling?



OrangeClockwerk
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Re: Cosmos Cruizer - Fan Shrouds, among other things 2014/04/22 10:22:05 (permalink)
Nice IO panel! I am planning to do something like that myself so I don't have to reach into my Pc to plug into the MB. I thought up an idea like what I see you did here and I am glad to see its possible =D
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Re: Cosmos Cruizer - Fan Shrouds, among other things 2014/04/27 22:31:10 (permalink)
Made some good headway on the PSU wiring yesterday.  This being an automotive/hotrod theme, I couldn't just do normal sleeving and be ok with it.  I had to go with the theme and run simulated brake lines from the PSU for all 12v accessories and motherboard power.

Using the same technique as I did with the 1/2" stainless tubing, I made templates out of soldering wire and bent the 1/4" aluminum tubing to match.  These runs will carry the SATA power cables to the SSD's.  


I employed 90° compression fittings to transition from the tubing into the SSD mount.


On the other end, the tubes simply fit into the PSU cover where the cables plug in.  The next set of tubes will provide power for the fan controller and LCD screen on the front bezel.  The tubes drop down to the floor where the wires will continue hidden underneath to the front.


This pair runs power to the led strips that will run around the inside of the frame.


These tubes are for the dual 8pin CPU power cables.  Each tube will carry 4 wires, hence the need for the slightly larger 5/16" tubing.  Again, 90° compression fittings are used to bring the cables through the fiberglass panel to the motherboard.


Here's an overall shot of the PSU cover with all brake line tubing installed.  The open holes on the right are extras.  I was going to do one more set for the pumps, but they are so close to the PSU, I will just run the wires under the floor.


Next up is the main ATX 24pin and PCI-E cables.  But these won't be run in aluminum tubing, nor will they be sleeved.  To give you a clue, hotrods typically have 8 cylinder engines in them, and you can see there are 8 large holes in the PSU cover...   :wink:
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Re: Cosmos Cruizer - Fan Shrouds, among other things 2014/04/27 23:55:39 (permalink)
Hmm, that should be interesting when done. Thanks for the updates

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OrangeClockwerk
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Re: Cosmos Cruizer - Wiring 2014/04/28 05:18:47 (permalink)
that is some cool stuff man, very unique =D
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Re: Cosmos Cruizer - Wiring 2014/04/28 15:52:56 (permalink)
Thanks guys.  It's getting real close now!  I'm almost finished with all the piddly stuff, then the major milestones will follow:  Paint, Chrome, Upholstery, Final Assembly.  woot!!
 
 
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Re: Cosmos Cruizer - Wiring 2014/04/29 19:57:37 (permalink)
Thanks for the update. So looking forward to seeing this up and running.

    
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Re: Cosmos Cruizer - Wiring 2014/04/30 02:25:57 (permalink)
Boddaker
Thanks guys.  It's getting real close now!  I'm almost finished with all the piddly stuff, then the major milestones will follow:  Paint, Chrome, Upholstery, Final Assembly.  woot!!
 
 


That's great. Looking forward to it. 

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Re: Cosmos Cruizer - Wiring 2014/05/05 11:18:10 (permalink)
More odds and ends accomplished over the weekend.  Some progress on the wiring, getting the spark plug wire look for the 24pin ATX and the PCI-e cables...

I threaded six wires through each 10mm UV orange hose and added spark plug boots to the ends.  Straight boots for the PSU end...


...and angle boots for the other end.


Here's a shot of the wires pulled through the panel.  Connectors will be added during final assembly.  And I'll have some chrome eyelets installed to finish off the holes.  


Will add the other four spark plug wires tonight. 
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Re: Cosmos Cruizer - Wiring 2014/05/05 23:19:39 (permalink)
This build continues to fascinate! 

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Re: Cosmos Cruizer - Wiring 2014/05/07 21:18:49 (permalink)
Got all eight done...




I originally had the PCIe bank routed in front of the res, but I didn't like it, so I'm toying with going in behind it.  I think it looks more tidy, and it helps to hold them in place.   But now they are a little too long, so I'll have to shorten them.

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Re: Cosmos Cruizer - Wiring 2014/05/08 01:34:01 (permalink)
Nice clean routing of those cables

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Re: Cosmos Cruizer - Wiring 2014/05/09 09:28:31 (permalink)
Another clean-up item checked off my list:  Boxing in the top and front side bezels to hide all the ugly webbing and fiberglass remnants.

I got a sheet of 1/16" ABS and cut out the main pieces after making rough templates.


Then I cut a bunch of pieces for ribbing and support.


After fitting a base piece, I started gluing in the ribs and support pieces with ABS cement.


Now the main piece has something to glue to.


A shot of the left side bezel front.  You can see why it has to be covered!


With the front cover in place.  The first of many test fits.


Mating the front piece with the top piece.


The right side bezel is in much better shape than the other one, but still needs to be boxed.


I simply mirrored the original pieces to make these.


After many refits, especially on the front due to the proximity of the front grill and faceplate, I finally got everything glued up.  Here's the whole top with both side panels on the case.  I scuffed the boxed pieces up in preparation for paint.


My OCD is thanking me! 
LCRava
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Re: Cosmos Cruizer - Wiring 2014/05/12 13:24:24 (permalink)
Incredible does not even begin to describe this! 
 
Thank god for your OCD! LOL

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Re: Cosmos Cruizer - Wiring 2014/05/12 13:45:15 (permalink)
Progressing along nicely.

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Re: Cosmos Cruizer - Wiring 2014/05/13 10:40:53 (permalink)
Thank you guys.  Well, I spent the weekend cleaning up panels and doing last minute details so I can send everything out for paint.  I'm finding it difficult to stop messing with things and just call it good lol.  I could easily spend another month just doing trivial things, so I have to force myself to stop and just put the panel in the box, and let BS Mods do their magic.  Looking forward to getting some color on it!   :D
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Re: Cosmos Cruizer - Wiring 2014/05/13 10:44:21 (permalink)
Are you going to use a powder coat paint?

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Re: Cosmos Cruizer - Wiring 2014/05/13 11:10:51 (permalink)
I'm looking into powder coating for the frame, but all exterior panels (and some interior pieces) will be two-stage automotive paint.
Going with this color:

 
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Re: Cosmos Cruizer - Wiring 2014/05/13 12:09:40 (permalink)
Yes, that color rocks!

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Re: Cosmos Cruizer - Wiring 2014/05/28 12:05:42 (permalink)
Been finishing up a lot of minor details over the last couple weeks, trying to get all the panels' imperfections filled and smooth.  Also had to make final adjustments to other parts that I wouldn't be able to do without the panels.  Finally got everything boxed up and shipped to BSMODS for paint yesterday.   :D
I hope it survives the trip, it's not like Bob and Rod don't have enough work to do already without having to perform reconstructive surgery as well.

So with all the panels out for paint, I must now concentrate on getting all the metal pieces ready to be sent out to the platers.  Here are all the parts to be chromed..



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Re: Cosmos Cruizer - Wiring 2014/05/28 13:34:33 (permalink)
If you remember I'd like to see a picture of the parts after they have been chromed. Sort of a 'before and after' pic comparison

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Re: Cosmos Cruizer - Wiring 2014/06/16 10:44:01 (permalink)
Sorry about the lack of posts, but due to the ridiculous amount of work still left to do on this case (and my site going down), I've been kinda preoccupied.  So tossing a few pics up here and there is about all I can manage right now.

Anyway, while I got parts out for paint and polish, I've been taking care of lots of little things, like this distributor cap mod.  This is a piece that will serve as a cover for the 24pin ATX connector.  The four "spark plug wires" will plug into this piece, with the actual connector on the other side.  

So I started with the terminals from an actual distributor cap, which I recently removed off my V-6 Xterra.


I harvested four of the terminals from the donor cap.


Lining them up how I'll be gluing them together...


Drilling them out so the wires will pass through




Fast forward past all the gluing, bondo, sanding, and smoothing, and we have this..


And as a final parting shot, all the bracketry and support pieces that have been sanded and primed.


That's all I got for now, but I will be getting some polished parts back tonight, so I'll be sure to post a shot of them.  And then hopefully Bob will give me a painting update soon.
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Re: Cosmos Cruizer - Wiring 2014/06/16 11:03:55 (permalink)
That is a very 'different' type of terminal modding. Interesting.

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